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Compressed-Air Quality Control, Right at the Equipment Inlet

Stop Air-System Trouble Before It Reaches Your Equipment.

Even after an air dryer, condensate can re-form near the equipment due to long piping runs and temperature changes. WELL AIR separates water droplets, liquid oil droplets, and solid contaminants at the equipment inlet—without electricity or a replaceable filter element.

Discuss Your Application › View Catalog & Drawings ›

You can contact us even if the required model, flow rate, or piping conditions have not yet been finalized.

WELL AIR element-free compressed-air separator
Final Protection at the Equipment Inlet No Electricity / No Replaceable Filter Element
163,184 Units Shipped
30+ Years Supplying Industrial Equipment Since 1992
100% Inspection Every Unit Pressure-Tested for Air Leakage
99.99% Removal of Water Droplets, Liquid Oil and Particles ≥3 μm*

PROBLEM | CAUSES OF AIR-SYSTEM TROUBLE

Upstream Treatment Alone May Not Prevent
Problems at the Point of Use

Illustration of water droplets, oil, rust and solid contaminants inside a compressed-air piping system

Illustration showing water droplets, oil, rust and solid contaminants that may form or travel inside compressed-air piping.

Even when compressed-air quality is controlled upstream, the air can cool as it travels through long piping runs, causing water vapor to re-condense near the equipment.

Liquid oil carried from the compressor, together with rust and other solid contaminants from inside the piping, may also reach downstream pneumatic equipment.

Customer Support After Equipment Delivery When an air-system problem occurs at a customer’s facility, investigation, explanation and on-site support may be required.
Investigation After an Unexpected Shutdown Once production has stopped, tracing the cause through the piping and pneumatic components requires time and labor.
An Increasing Number of Maintenance Points Adding more replaceable filters also increases the number of components that must be inspected and replaced.

WHY | POINT-OF-USE TREATMENT

Finish the Required Air Quality
at the Equipment Inlet

An air dryer is effective for reducing moisture upstream. However, when compressed air cools as it travels through long piping, remaining water vapor can re-condense into liquid droplets near the equipment.

WELL AIR handles liquid droplets and contaminants that form or travel through the downstream piping, immediately before the compressed air enters the equipment.

Upstream Treatment Reduce moisture with an air dryer
Long Piping Run Air temperature changes during transport
Re-Condensation Remaining water vapor becomes liquid droplets
Equipment Inlet WELL AIR separates droplets and contaminants
Example installation showing an air compressor, air dryer, piping, WELL AIR and downstream equipment

Moisture is reduced upstream, while liquid droplets and contaminants that form or travel through the downstream piping are treated by WELL AIR at the equipment inlet.

Diagram of centrifugal and impaction separation inside WELL AIR

SOLUTION | HOW SEPARATION WORKS

High-Speed Swirling Flow Separates Liquid Droplets and Contaminants

Compressed air is made to swirl rapidly inside the unit. Centrifugal force and impaction separation move heavier water droplets, liquid oil droplets and solid contaminants toward the outer wall.

The separated liquids and contaminants fall to the bottom of the unit and are discharged through the drain outlet. The treated air collects near the center and flows toward the downstream equipment.

No Electricity Required Operates using the compressed-air flow
No Replaceable Filter Element Uses an element-free separation structure
Retrofit to Existing Piping Install near the inlet of the equipment to be protected
Separated Matter Drains Downward Water, liquid oil and solids are discharged as drain

TECHNOLOGY MOVIE | INTERNAL AIRFLOW

See How the Separation Process Works

This CG animation shows how compressed air swirls inside WELL AIR, moving water droplets, liquid oil droplets and solid contaminants toward the outer wall through centrifugal force and impaction.

The animation is intended to explain the basic separation principle. Actual airflow and separation behavior may vary depending on flow rate, pressure, temperature, piping conditions and the state of the drain.

Watch the CG Animation on YouTube › Watch the Water-Droplet Test ›

ACTUAL INSTALLATIONS

WELL AIR Works Right Where the Equipment Needs Protection

WELL AIR can be installed near the equipment inlet or integrated into the machine’s pneumatic circuit. From retrofitting existing equipment to integration into new machinery, the model and configuration are selected according to the required flow rate, piping conditions, and available installation space.

WA-1200DT installed on industrial equipment in a dusty operating environment
FIELD INSTALLATION MODEL: WA-1200DT

Installed in a Demanding Operating Environment

An example of WELL AIR installed close to the equipment in an environment exposed to a high level of dust.

WA-150DT integrated into the pneumatic circuit of industrial equipment
BUILT-IN INSTALLATION MODEL: WA-150DT

Integrated into the Machine’s Pneumatic Circuit

An example of WELL AIR integrated into an actual machine while the installation position and piping configuration are being checked.

WA-400DT installed near the compressed-air inlet of industrial equipment
EQUIPMENT-INLET INSTALLATION MODEL: WA-400DT

Installed Near the Equipment Inlet

An example of WELL AIR installed near the compressed-air inlet to protect downstream pneumatic equipment.

*The photographs show installation and integration examples. The installation position, piping method, selected model, and system configuration vary according to the operating conditions.

PROVEN RELIABILITY | TRACK RECORD & PERFORMANCE

Evidence to Support Your Evaluation

When evaluating a new compressed-air device, the separation principle alone is not enough. A long-term supply record, verified performance and consistent inspection are also important.

163,184 Units shipped for machine tools and other industrial applications
30+ Years Continuous supply to industrial equipment applications since 1992
99.99% Removal of water droplets and liquid oil under our test conditions
99.99% Removal of solid particles 3 μm and larger under our test conditions

* The cumulative shipment figure is based on internal records as of October 21, 2026. Removal performance is based on testing conducted under our specified conditions. Actual performance may vary depending on flow rate, pressure, temperature, piping configuration and drain conditions. WELL AIR alone does not remove water vapor or oil vapor.

Every Unit Is Inspected Before Shipment Each WELL AIR unit is pressurized and checked individually for air leakage before shipment.

LIMITS | SCOPE & LIMITATIONS

What WELL AIR Alone Does Not Do

WELL AIR is not designed to treat every type of compressed-air contaminant with a single device. The appropriate downstream equipment should be selected according to the required air quality.

CHECK 01

It Does Not Remove Water Vapor

WELL AIR separates liquid water droplets, but it is not a dehumidifier and does not remove water vapor itself. Where a lower pressure dew point is required, a configuration such as WELL AIR DRY should be considered.

CHECK 02

Fine Particles and Oil Mist Require Downstream Filtration

When finer particles or oil mist must also be treated, a precision filter should be installed downstream. WELL AIR CLEAN is one available configuration for these applications.

CHECK 03

Element-Free Does Not Mean Maintenance-Free

Inspection of the unit, piping and drain-discharge section is still required according to the operating conditions. No replaceable filter element does not mean that inspection is unnecessary.

LINEUP | SELECT BY REQUIRED AIR QUALITY

Select the Configuration for Your Required Air Quality

Start with WELL AIR as a standalone unit, then add downstream treatment when finer particles, oil mist or water vapor must also be controlled.

The appropriate model and configuration are selected according to flow rate, pressure, piping size, operating conditions and required compressed-air quality.

View All Models and Specifications ›
WELL AIR standalone unit
STANDALONE UNIT

WELL AIR

Separates water droplets, liquid oil droplets and solid contaminants at the equipment inlet.

WA-150DT to WA-2500DT
WELL AIR CLEAN configuration
WITH PRECISION FILTRATION

WELL AIR CLEAN

Adds downstream precision filtration for finer particles and oil mist.

Precision Machining / Painting
WELL AIR DRY configuration
WITH MEMBRANE AIR DRYER

WELL AIR DRY

Adds precision filtration and a membrane air dryer to reduce water vapor and achieve a lower pressure dew point.

Precision Measurement / Condensation Control
WELL AIR high-flow and special configuration
CUSTOM APPLICATION

High-Flow & Special Configurations

Individually selected for higher flow rates or special operating requirements.

Selected According to Application Conditions
Water droplets, liquid oil droplets and solid contaminants
WELL AIR
Fine particles and oil mist
WELL AIR CLEAN
Water-vapor reduction and a lower pressure dew point
WELL AIR DRY
High flow rate or special operating conditions
Individual Selection

FIT | WHEN TO CONSULT US

Contact Us If Any of These Conditions Apply

You do not need to wait for equipment failure. We can begin reviewing the application when condensate, unstable pneumatic operation or increasing maintenance requirements first become a concern.

For Machine and Equipment Manufacturers

  • You want to reduce air-related problems after delivering equipment to your customer.
  • You want to evaluate WELL AIR as a service or retrofit component.
  • You are considering it as an optional component for your equipment.
  • You want to assess its suitability for future standard installation.
  • You want to avoid increasing the number of replaceable filter elements.

For Plant Engineering and Maintenance Teams

  • Water droplets still appear near the equipment even with an air dryer installed.
  • Cylinders, valves or other pneumatic components operate inconsistently.
  • You want to reduce investigation work after unexpected equipment shutdowns.
  • You want to avoid major modifications to the existing piping.
  • You do not want to add more replaceable filters to your maintenance program.
Not Sure Whether a Standalone WELL AIR Unit Is Enough? Tell us the required air quality and the problem you are experiencing. When finer particles, oil mist or a lower pressure dew point must also be addressed, we can review a configuration such as WELL AIR CLEAN or WELL AIR DRY. We can begin with the information currently available, even if the required flow rate or pressure has not yet been finalized.

Tell Us the Symptoms Before Selecting a Model

Detailed specifications are not required at the first stage. Tell us the equipment, application and current symptoms using the information you already have.

Discuss Your Application ›

ACTION | PRODUCT SELECTION SUPPORT

Start by Asking,
“Is WELL AIR Suitable for This Problem?”

The equipment name, application and current symptoms are enough to begin the discussion. Items such as flow rate, pressure and piping size can be confirmed later if they are not yet available.

  1. Share the application, target equipment and current symptoms.
  2. We identify the additional operating conditions required for selection.
  3. We propose a suitable model, configuration and quotation.
Request Product Selection Support › Download Catalog & Drawings ›

Contacting us does not commit you to adopting or purchasing the product.

Company

KAMATA TECNAS CO., LTD.

1-1-25 Sanchiku, Hakata-ku
Fukuoka 812-0887, Japan

Tel: +81-92-571-2398

View Company Profile

Technical Columns

TROUBLE & CAUSE Why does water still appear after installing an air dryer? Why does condensation occur in compressed-air lines?
INDUSTRY Why does water appear in machine tools? Compressed-air problems in steel plants
SOLUTION & COMPARISON Why an air dryer alone may not prevent water problems Filter vs. element-less separation: what is the difference?
View all technical columns →

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Catalogs and dimensional drawings

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WELL AIR product lineup

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Product features, installation and model selection

Frequently Asked Questions (FAQ)

Model selection and custom requirements

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